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Sr. Process Engineer - (ChemE OR EE OR MechE)
Posted on Lycos Classifieds - Over 4 weeks ago
- Company:
- Integrated Process Technologies
- Location:
- Devens, MA
Features & Description
NO AGENCIES - PLEASERelocation Assistance is NOT Available
SENIOR PROCESS ENGINEER
IPT was formed in 2000 to meet the growing demands for process/mechanical and process/automation systems integration in the BioPharm marketplace. IPT integrates process and automation engineering, project management, design, and mechanical installation services for high purity process systems in the Biotech, Pharmaceutical, and Chemical industries. Systems integration can be performed through modular process skids or in the field at client facilities. IPT has offices in Devens, MA and Cary, NC.
DESCRIPTION:
Provides guidance and instruction to lower level engineers and researches, recommends and implements process technologies required to enhance the transition of products from design to manufacturing. Responsible for Engineering activities and monitors related functions to ensure implementation of all contract requirements and the achievement of equipment performance within cost and schedule requirements.
RESPONSIBILITIES:
• Determines process design for pilot studies, leads and proposal preparation
• Generation of PFDs and P & IDs, sizing and specifying equipment
• Provides process support to Operations and other engineering team members.
• Investigates, advises and reports findings
• Seeks to find solutions to problems and then implements these solutions at the lowest possible overall cost
• Assists supported groups with improving their capability to recognize and deal with potential and real problems.
• Monitors daily production activities and recommends product and process improvements to enhance the efficiency of operations.
• Develops manufacturing routings and work instructions, flowcharts, and applies labor standards required to support the product build cycle.
• Researches new materials, capital equipment and manufacturing methods. and develops return on investment analysis.
• Defines and specifies the requirement for assembly tooling, fixtures and equipment to support manufacturing operations.
• Performs Preliminary Material Review / Material Review Board (PMR/MRB) for the disposition of discrepant material and determination of root cause / corrective action.
• Participates in design reviews for product and process compatibility.
• Recommends product design and material changes based on improved manufacturing techniques.
• Provides labor and process engineering costs required for proposal activities utilizing historical data and learning curve techniques.
Prepares floor and equipment layouts to promote an efficient flow of product through the various assembly operations.
• Monitors designs for compliance to design rules, standards and procedures in order to provide consistency in designs and manufacturing process.
• Establishes and maintains labor time standards using pre-determined time systems, methods analysis, historical data, work sampling and time-and-motion study techniques.
• Coordinates the establishment and maintenance of cycle time data.
• Develops action plans to analyze performance variance and implement or recommend corrective action.
• Performs a comprehensive analysis of contract flow down requirements to determine what quality characteristics are to be controlled: manufacturing, inspection, test equipment required, controls of processes, and special skills needed and ensures their application.
• Determines and monitors test programs on assemblies, components, special processes, etc. due to design changes and/or problems which developed during the manufacturing cycle.
• Reviews, analyzes and obtains corrective action on complex customer problems.
• Develops inspection criteria and plans and performs inspection and testing on equipment to ensure compliance to drawings, specifications and contract requirements prior to submittal for customer acceptance.
• Plans and performs process/product audits to determine the effectiveness of the Quality Program and prepares audit reports.
• Monitors support budget and initiates corrective action as required.
Performs other responsibilities as needed.
• Maintains a safe working environment and adhere to all company policies and OSHA guidelines.
• MSQAP (mechanical system quality assurance plan), SQAP (software quality assurance plan), PDQAP (process design quality assurance plan), CSQAP (commission quality assurance plan), ESQAP (electrical system quality assurance plan), PQP (project quality assurance plan)
PROFESSIONAL QUALIFICATIONS:
• BS in a technical discipline: BSCE, BSME or BSEE
• 7 – 10 years of experience
• Master's Degree and five (5) years experience in a related manufacturing and / or engineering field.
• Familiarity with upstream and downstream processing equipment
• Assembly documentation development and maintenance
• Knowledge of process engineering, bioprocess and pharmaceutical equipment design, piping and validation.
• Experience in all engineering phases: Scoping, conceptual, preliminary, detailed and construction support.
• Must be able to comply with and work in an FDA Regulatory Environment.
PLEASE SEND YOUR RESUME TO: bmadden@intprotech.com
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